{"id":103299,"date":"2024-11-28T12:18:58","date_gmt":"2024-11-28T11:18:58","guid":{"rendered":"https:\/\/www.depureco.com\/?page_id=103299"},"modified":"2025-01-07T10:58:48","modified_gmt":"2025-01-07T09:58:48","slug":"case-study-vacuum-solution-polyethylene-filaments","status":"publish","type":"page","link":"https:\/\/www.depureco.com\/en\/case-study-vacuum-solution-polyethylene-filaments\/","title":{"rendered":"Case study – Industrial Vacuum System for the collection of polyethylene filaments"},"content":{"rendered":"\n\t
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\n\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tCase study – Industrial Vacuum System for the collection of polyethylene filaments\t\t\t\t\t\t<\/span>\n\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t

Companies in the textile industry<\/strong> need to collect production offcuts and scraps. In this case, the need is to vacuum significant quantities of polyethylene filaments,<\/strong> a versatile and durable material often used in the textile industry in the form of fibers and filaments, continuously and without interrupting the production cycle.<\/p>\n

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Customer’s need <\/h2>\n\n\n\n

The polyethylene filaments<\/strong> the customer needs to manage are a type of residual waste that, if not properly removed, can accumulate, clogging machinery and causing malfunctions and production slowdowns.<\/p>\n\n\n\n\t

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Our Customized Vacuum Solutions<\/h2>\n\n\n\n

We have designed a customized suction system with two pre-separators<\/strong> that efficiently vacuum and dispose of large quantities of polyethylene filaments simultaneously.<\/p>\n\n\n\n

To ensure a safe working environment, <\/strong>the system is equipped with an alarm function that alerts operators if they have to move away from machinery.<\/p>\n<\/div>\n<\/div>\n\n\n\t\t\t<\/div>\n\t\t<\/div>\n\n\t<\/div>\n\n\n\n\n\t

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How does the system work?<\/h2>\n\n\n\n

The vacuum system we designed includes a powerful suction unit, our three-phase Puma 18 industrial vacuum cleaner, <\/strong>and two pre-separators <\/strong>that work alternately to avoid downtime in production.<\/p>\n<\/div>\n<\/div>\n\n\n\t\t\t<\/div>\n\t\t<\/div>\n\n\t<\/div>\n\n<\/div>\n<\/div>\n\n\n\n

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The strength<\/strong> of this suction system lies in its two pre-separators,<\/strong> which enable simultaneous and alternating suction and discharge:<\/strong> while separator 1 vacuums, separator 2 discharges, and vice versa.<\/p>\n\n\n\n

The switching time between pre-separators can be adjusted based on the workload,<\/strong> for example, every 10 minutes.<\/p>\n\n\n\n

This system ensures a continuous and uninterrupted work cycle. <\/strong>Due to the high volumes of material handled, unloading is carried out in large Big-Bags.<\/strong><\/p>\n<\/div>\n\n\n\n

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Safety system overview<\/strong><\/h2>\n\n\n\n

To ensure operator safety,<\/strong> the discharge areas of the pre-separators are protected by two cages with gates. <\/strong>When a pre-separator is discharging or in operation, the gate locks, preventing entry for routine maintenance tasks. This status is visually indicated by a system of 4 flashing lights, with 2 above the separators and 2 in the discharge area<\/strong>.<\/p>\n\n\n\n

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